Continuous Furnace Brazing for High-Volume Production

Byron Products furnaces are maintained, calibrated, and surveyed in accordance to AMS 2750

Byron Products atmosphere controlled continuous brazing furnaces are ideal for high volume work. We have the capabilities of using hydrogen or disassociated ammonia. Continuous Furnaces are ideal for high volume copper brazing and stainless steel annealing and hardening. We can braze using filler metals such as nickel, silver, copper, and alloys that contain these elements. We pride ourselves in producing consistent & bright parts.

What is Continuous Furnace Brazing?

Our specialized and optimal continuous furnace brazing technique is a method used for outputs in both small and large batches. It’s ideal for non-oxidizing atmospheres with temperatures up to 1100°C or 2012°F. This process involves transporting the metal material through the furnace at a constant speed or step-by-step while being heated simultaneously.

At Byron Products, this process is usually chosen for large-input annealing and hardening of stainless steel and copper metals. Furthermore, we use other metals, such as nickel, copper, silver, and any alloy with the abovementioned elements, as fillers. Therefore, we’re able to create bright parts consistently and efficiently.

Benefits of Brazing

Hydrogen and continuous furnace brazing are flexible and versatile in terms of joining a wide range of metals, alloys and non-ferrous metals.

Benefits include:

Unlimited control over furnace parameters, such as belt speed & heat zone temperatures
Used for high-volume or large-scale productions
Quick cool down
Consistent thermal profile
Short throughput time

Industries that Use Components Made from Brazing

Byron Products have served numerous industries with the parts and components we have created through brazing.

These industries are as follows:

Aerospace
Defense
Power generation
Commercial applications
Automotive
Medical

We have produced some examples of components: automotive components, hydraulic fittings, engineering components for medical and scientific industries, machined assemblies, and many more.

Why Choose Byron Products for Your Furnace Brazing Needs?

After brazing, we have secondary applications that enhance your desired products. These applications are used for improving the surface finishes or adding additional features. It highly depends on the needs and wants of the client, which is how we choose the right secondary operations.

Furthermore, we are highly skilled and have the certifications to prove it. You can trust us to complete your orders precisely while meeting your prerequisites and specifications, making us a reputable option you won’t regret.

How Continuous Furnace Brazing Works

Furnace Brazing is a process used to join two metals, with one having a higher melting point than the other. Here how it works:

The furnace door is closed, and the atmosphere is pumped out by the furnace’s diffusion pump on a vacuum furnace. This ensures that no oxygen is present in the chamber, which would otherwise prevent successful brazing. In a continuous or belt furnace, the work zones are filled with gas – in our case, hydrogen

After that, the temperature that you desire for brazing will be chosen. Once the brazing process is done, the first batch is cooled down. But during continuous furnace brazing, we continually load the furnace.

It’s why the continuous process is mainly used for our customers who require a particular product in large quantities. It allows us to finish up your orders without inconsistencies. Plus, they’re all uniform and free from any errors.

Applications

Byron Products is a contract manufacturer that takes pride in servicing a broad range of industries. With over 40 years’ experience continuous furnace brazing belt furnace parts 24 hours a day, we have seen many different applications for many different components.
Applications include:

Electrical Fittings & Connectors
Brackets
Shrouds
Tube Assemblies
Manifolds

Belt Furnace Brazing at Byron Products

We are experts at furnace brazing at Byron Products, and our ability to produce consistent brazed assemblies at a competitive price speaks for itself. Our team of experts are on-hand all hours of the day to provide you with the service you need for your project to succeed. At Byron Products, you will receive a custom technical process unique to your project and professional quality inspection every step of the way. Our numerous secondary applications make us an ideal value-add partner and one-stop-shop for all your thermal processing needs.

Develop tooling and fixturing solutions in-house
Provide direct customer service every step of the way
Offer well-maintained furnaces and equipment
Develop and write detailed process plans
Fulfill testing requirements in-house
Run furnaces with infinite control of parameters

Work with Us to Achieve the Components or Parts You Need

We understand that every industry has specific needs to meet its conditions. And with our continuous furnace brazing technique, we ensure that you receive products surpassing your standards.

So if you have any questions about our technique, contact us or request a free quote today. We’ll work on your orders and deliver quality results.

Get a Quote Today!